Double Stage Cutter Compactor Recycling Pelletizing Line

Double Stage Cutter Compactor Recycling Pelletizing Line

Short Description:

Double Stage Cutter Compactor Recycling Pelletizing Line


Product Detail

Product Tags

Double Stage Cutter Compactor Recycling Pelletizing Line

Specifications

Target Recycled Material HDPE, LDPE, PP, BOPP, CPP, OPP, PA, PC, PS, PU, ABS
 System Composition Screw Loader, Single Screw Extruder, Filtration first, Vacuum Degassing, Pelletizer, Water Cooling Device, Dehydration Section,Conveyor Fan, Product Silo
 Material of Screw  38CrMoAlA (SACM-645), Bimetal (Optional)
 L/D of Screw  28/1, 30/1, 33/1, (According to the characteristics of recycling)
 Heater of Barrel  Ceramic heater or Far-infrared heater
 Cooling of Barrel  Air cooling of fans through blowers
 Pelletizing Type  Water-ring pelletizing/ water-strands pelletizing/ Under-water pelletizing
 Technical Services  project design, factory construction, installation and recommendations, commissioning
 Machine Model L/D Single Screw Extruder
Screw Diameter Extruder motor  Output capacity
 (mm)  (kw)  (kg/h)
 XY100/100 100  28  75-90  200-300
10 22-30
 XY120/120 120  28 90-110 250-400
10 30-37
  XY130/130  130  28 132 450-550
10 45
 XY160/180 160 28 160-200
550-850
10 55
 XY180/200    180 28 220-250
800-1000
10 75

Double Stage Cutter Compactor Recycling Pelletizing Line

The series single screw extrusion and pelletizing system is a specialized and reliable system, suitable to the recycling and re-pelletizing job of rigid plastic scrap. It combines function of plasticization and pelletizing to one step and is ideal for crushed regrinds or flakes of PE/PP/ABS/PS/HIPS/PC etc.
Final productions produced by single screw extrusion line are in the form of pellets/ granules, can directly put into the production line for film blowing, pipe extrusion cand plastics injection,etc

Spiral Feeding Machine

Lumps or thick flakes after crushed, conveyed into the single screw extruder by screw loader, then, compress, plasticize in the extruder and removed volatiles and moisture by vacuum system, after filtering through the filtration system, to pelletize into granules. Depending on the different screw diameters of single screw, the typical capacity can cover from 100kg/h to 1000kg/h,Loading motor power: 2.2 kw. Conveying pipe made with stainless steel material, pipe inner thickness is 2mm, pipe diameter is 102mm.

Main feeder (Volumetric)

Main Feeder (Volumetric)

It will feed the materials into the extruder. There is a stirring screw to avoid material’s blockage at the bottom of the feeder. Feeding hopper with level indicator.
If  you want to compound the materials, side feeders are optional.

Single Screw Extruder

Single Screw Extruder

Our unique design single screw extruder gently plasticizes and homogenizes the materials. Our bi-metal extruder has great anti-corrosion resistant, wear resistant and long life time.

Double Vacuum Degassing Zones

Double Vacuum Degassing Zones

With double vacuum degassing zones, volatile such as micro-molecules and moisture will be removed efficiency to improve the quality of granules, especially suitable for the heavy printed materials.

Plate type screen changer

Plate Type Screen Changer

The Plate type filter is made in a continuous type with two filter plates. There is at least one filter working when the screen is changing.Ring-shaped heater for consistent and stable heating

 

None-stop Piston Type Filter

None-Stop Piston Type Filter

1.A regular single-plate/piston double-station screen changer or non-stop double plate/piston four-station can be installed on head of extruder to present significant filtration performance.
2.Long screen lifetime, lower screen change frequency: Long filter lifetime owing to large filter areas.
3. Easy to use and none-stop type: easy and quick screen change and do not need to stop the running machine.
4.Very low operation cost.

Vertical water ring granulation system

Vertical Water ring Granulation System

1.Self-adjusting pelletiziin head for the best granulate quolity and long uptime thanks to consistently correct blades oressure.
2. RPM of rotatory blades is automatic based on melt extruding pressure.
3.Easy and fast pelletizer blades changeover, without adjustment work saves time.

Water Ring Pelletizing System

Horizontal Water Ring Granulation System

1.Self-adjusting pelletiziin head for the best granulate quolity and long uptime thanks to consistently correct blades oressure.
2. RPM of rotatory blades is automatic based on melt extruding pressure.
3.Easy and fast pelletizer blades changeover, without adjustment work saves time.

Vibration Dry

Vibration Dry

1.Advanced dewatering vibration sieve combing with horizontal-type centrifugal dewatering present high performance dried pellets and lower energy consumption.
2. Assemble sieves: The sieves are installed and fixed by screws instead of welding, so you can change the sieves easily in the future.

Vertical particle dehydrator

Vertical Particle Dehydrator

Specially used for dehydration of plastic plaster water rings and underwater cutting particles,

vibrating screen

Vibrating Screen

Used to separate the size of plastic particles


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