Single Stage Cutter Compactor Recycling Pelletizing Line

Single Stage Cutter Compactor Recycling Pelletizing Line

Short Description:

PE PP PET film compaction bin recycling and granulation line

Film recycling


Product Detail

Product Tags

extruder plastic pelletizing line

Specifications

Target Recycled Material HDPE, LDPE, PP, BOPP, CPP, OPP, PA, PC, PS, PU, ABS
 System Composition Belt Conveyor, Cutting Compactor, Single Screw Extruder, Filtration,Pelletizer, 

Water Cooling Device, Dehydration Section,Conveyor Fan, Product Silo.

 Material of Screw  38CrMoAlA (SACM-645), Bimetal (Optional)
 L/D of Screw  28/1, 30/1, 33/1, (According to the characteristics of recycling)
 Heater of Barrel  Ceramic heater or Far-infrared heater
 Cooling of Barrel  Air cooling of fans through blowers
 Pelletizing Type  Water-ring pelletizing/ water-strands pelletizing/ Under-water pelletizing
 Technical Services  project design, factory construction, installation and recommendations, commissioning
 Machine Model  Compactor L/D Single Screw Extruder
 Volume  Motor Power  Screw Diameter  Extruder motor  Output capacity
 (Liter)  (kw)  (mm)  (kw)  (kg/h)
 XY-85  350 37  85  33  55  150-250
 XY-100 500 55 100  33 90 250-350
  XY-130 850 90  130  33 132 450-550
 XY-160  1100 110-132
160 33 185
650-800
 XY-180 1500  185  180 33 250-280
900-1100

Cutter Compactor Plastic Recycling Pelletizing System

The series compacting and pelletizing system combines function of crushing, compacting, plasticization and pelletizing to One step. Applied in the plastics recyclng and pelletizing process. ACSH TM system is a reliable and efficiency solution for plastics film,raffias, filaments, bags, woven bags and foaming materials repelletizing.Lower investment for a high performance machine. It can provide higher output but with lower energy consum ption. Application: PE,PP,PS,ABS,XPS,EPS,PVB.

Feeding

As standard design, plastic scraps such as film, filament, raffias conveyed into the compacting room through belt conveyor; to handle rolls’ scraps, roll hauling off device is an optional feeding method. Motor drives of conveyor belt and hauling device cooperate with inverter. Feeding speed of conveyor belt or roll hauling off is fully automatic based on how full the compactor’s room is.

CRUSHING AND COMPACTING

CRUSHING AND COMPACTING

Compactor is equipped with air exhausting device. With the mechanical work of rotor knife and stator knife at the bottom of compactor, the temperature of compactor and material will gradually increase after continuous cutting and friction, and the moisture and dust on the surface of raw material will float to the top of compactor. The device can effectively remove moisture and dust, which will avoid using additional energy consumption to deal with the moisture.This compactor combines pre-heating, pre-dry and size reduction to ensure a fast and stable feeding process.

The Rotatory Blades Of Compactor

The Rotatory Blades Of Compactor

The rotating blade and fixed blade cut the material into small flakes. The friction heating generated by the high-speed rotating blades will per-heat and shrink the flakes.

Single Screw Extruder

Single Screw Extruder

Our unique design single screw extruder gently plasticizes and homogenizes the materials. Our bi-metal extruder has great anti-corrosion resistant, wear resistant and long life time.

Double Vacuum Degassing Zones

Double Vacuum Degassing Zones

With double vacuum degassing zones, volatile such as micro-molecules and moisture will be removed efficiency to improve the quality of granules, especially suitable for the heavy printed materials.

Plate type screen changer

Plate type screen changer

The Plate type filter is made in a continuous type with two filter plates. There is at least one filter working when the screen is changing.Ring-shaped heater for consistent and stable heating

None-stop Piston Type Filter

None-stop Piston Type Filter

1.A regular single-plate/piston double-station screen changer or non-stop double plate/piston four-station can be installed on head of extruder to present significant filtration performance.
2.Long screen lifetime, lower screen change frequency: Long filter lifetime owing to large filter areas.
3. Easy to use and none-stop type: easy and quick screen change and do not need to stop the running machine.
4.Very low operation cost.

Strap mold

Strap mold

The pull rod mold is widely used, and raw materials such as PP, PE, ABS, PET, etc. can be applied economically and economically

Plastic granulation line cooling   TANK

Plastic granulation line cooling TANK

1.Advanced dewatering vibration sieve combing with horizontal-type centrifugal dewatering present high performance dried pellets and lower energy consumption.
2. Assemble sieves: The sieves are installed and fixed by screws instead of welding, so you can change the sieves easily in the future.

Plastic granulation line cooling  FAN

Plastic granulation line cooling FAN system

Used for removing moisture from plastic braces

Plastic granulation line cutting

Plastic granulation line cutting system

Used for cutting plastic strips into particlesraces

vibrating screen

vibrating screen

Used to separate the size of plastic particles


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